I have been making personalized burp cloths, see my Previous Post, for awhile and I really like the ones I do with diapers and I think they are more absorbent. But every time I need to make another one I have to dig out my scribbled notes. So I have decided to write a tutorial and not have to go through the search and discovery method each time.
Diaper - wash and dry. The diaper should measure 17 inches in length so sometimes I have to cut. It will not be 15 inches wide; that is ok because you want it to be smaller in width.
Flannel - 17 inch X 15 inch (I wash in hot water and dry on hot prior to construction)
So the first thing I do is embroider on the front of the diaper in the top 1/3 in center. I use medium weight tear-a-way stabilizer.
Next I lay the flannel right side up and lay the diaper right side down on top of it. I line up the left sides and sew a 1/4 inch seam. Remember the length of the flannel and diaper should be the same but not the width.
Next I line up the right sides and sew a 1/4 inch seam. I want to have the flannel showing on both sides of the front so the width of the flannel is larger than the width of the diaper.
For the top seam I line up the raw edges with the flannel extending an inch or so on both sides. I just make it extend equally on both sides. and sew the top seam.
Sew the bottom seam last leaving an opening to turn right side out. Before turning clip the four corners. Once turned sew a zigzag or decorative stitch around the perimeter.